Software Products

APEX 

Brief Description:

Elite Engineering, Inc., with well over two decades of experience and strong commitment to help companies build higher quality products at a lower cost, provides a cost-effective solution called Andon, Material Pull, and Error Proofing (APEX) that includes many beneficial functions that include discrete I/O communications to the assembly floor, model tracking, error proofing, help cord, machine monitoring, maintenance trades call, material delivery and more.

Purpose of APEX

  • To reduce machine complexity
  • Additional functions that are beyond the basic machine control functions
  • Operated and maintained by floor personnel
  • Conform with lean manufacturing Principles
  • Fewer defects in the field
  • Reduce downtime
  • APEX Components that Supports the Operator on the Plant Floor
  •  
  • Andon functionality
  • Electronic Error Proofing / Part Tracking
  • Localized Material Part Pull System
  • Maintenance Trades Call
  • Machine Monitoring
  • Audio / Visual Annunciation
  • Real Time Monitoring and Reporting
APEX Software Standards

Listed Below are the modules that are offered with Elite’s APE Software standard package CPU License.

Configuration of:

Error Proofing
  • Andon Pull Cords
  • Automatic Events
  • Containment
  • Conveyor Interlocks
  • Error Detect & reset
  • Footprint Operations
  • Hand-Held Scanners
  • Light Curtains
Machine Status
  • Machine Interface
  • Machine Interface
Maintenance Call
  • Pushbuttons
  • Thumbwheels
Material Pull
  • Pendants
  • Acknowledgement Station
  • Driver ID
  • System Operation
  • Ticket Fields Printed
Model Tracking
  • Model Identifier Station
  • Model Types
  • Repair Holds
  • Repair Station
  • Model Selection
  • Host System
Audio/Visual devices
  • Bingo Boards
  • Marquees
  • Music Boxes
  • Production Displays
  • Pager System
Serial Communications
  • Communications Ports
  • Scanner & Readers
IO Communications
  • DeviceNet
  • GEF PLC’s
  • InterBus-S
  • OPC
  • ProifiBus
  • Siemens TCP/IP
  • Seriplex
  • Virtual Network
  • I/O Point Mapping
  • Memory Mapping
Administrative Tools
  • Work Area Time Zones
  • Password Protection
  • Server Information
  • Shift Start and End Times
  • Computer Date and Time
  • Automatic Backup
Real-Time Monitoring of
Andon Error Proofing
  • Andon Pull Cords
  • Containment
  • Conveyor Interlocks
  • Footprint Operations
  • Light Curtains
Maintenance Call
  • Pushbuttons
Material Pull
  • Pendants
  • Acknowledgement Station
  • Light Board
Model Tracking
  • Model ID Station and FIFO
  • Virtual Model Identifier
Audio/Visual devices
  • Bingo Boards
  • Marquees
  • Music Boxes
  • Production Displays
  • Pager System
Status Queue
  • Andon
  • Automatic Events
  • Containment
  • Disabled Devices
  • Machine Status
  • Maintenance Call
  • Repair Queue
Communications
  • OPC Status
  • Siemens TCP/IP
  • Winsocket
  • Serial Port
System
  • Logic Engine
  • Status Log
Reports On:
  • Andon
  • Containment
  • Machine Status
  • Maintenance Call
  • Material Pull
  • Model Tracking
  • Production Count
  • System
Diagnostic Using:
  • Monitor Data Table
  • Histogram I/O
  • Examine Array Data
  • Driver ID Buffer
Other Features:
  • Manual Backup of and Restoration Configuration Files
  • System Log On and Off
  • Online Help
Full Description:

The Error Proofing (Andon System) is a visual and audio line-status communication system that displays information about the current conditions of the production line. It alerts team members, team leaders, and maintenance and management personnel of a problem at a specific job site and also serves as a tool to call for assistance.  

When an operator requires assistance, the operator pulls/activates the “pull cord” at that work area. Based on the configurations for your facility, a pull cord can activate the Error Proofing, activate an indicator light at the operator station, can indicate the request for help on the Andon board, and can sound a team-specified musical tune to attract attention. When the team leader or supervisor hears the music alert, the Andon message board cell location can indicate the section with the problem. Then the team leader goes to that section and calls for any extra personnel, if necessary, to solve the problem. After problem resolution occurs, personnel pull the cord again to return the system to the normal operation. Again, based on the configurations at your  facility, if problem resolution does not occur before it reaches a fixed position stop (FPS), the conveyor will stop. With a problem resolution before it reaches the fixed position stop, the system will return to normal operation without stopping.

For more information on APEX contact us at eFACS@eliteengineering.com