APEX
Brief
Description:
Elite
Engineering, Inc., with well over two decades of experience and strong
commitment to help companies build higher quality products at a lower cost, provides a cost-effective solution
called Andon, Material
Pull, and
Error Proofing (APEX) that includes many beneficial functions that include
discrete I/O communications to the assembly floor, model tracking, error
proofing, help cord, machine monitoring, maintenance trades call, material
delivery and more.
Purpose of APEX
-
To reduce machine complexity
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Additional functions that are beyond the basic machine control functions
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Operated and maintained by floor personnel
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Conform with lean manufacturing Principles
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Fewer defects in the field
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Reduce downtime
-
APEX Components that Supports the Operator on the Plant Floor
- Andon functionality
- Electronic Error Proofing / Part Tracking
- Localized Material Part Pull System
- Maintenance Trades Call
- Machine Monitoring
- Audio / Visual Annunciation
- Real Time Monitoring and Reporting
APEX Software Standards
Listed Below are the modules that are offered with Elite’s APE Software standard
package CPU License.
Configuration of:
Error Proofing
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Andon Pull Cords
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Automatic Events
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Containment
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Conveyor Interlocks
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Error Detect & reset
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Footprint Operations
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Hand-Held Scanners
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Light Curtains
Machine Status
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Machine Interface
-
Machine Interface
|
Maintenance Call
Material Pull
-
Pendants
-
Acknowledgement Station
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Driver ID
-
System Operation
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Ticket Fields Printed
|
|
Model Tracking
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Model Identifier Station
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Model Types
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Repair Holds
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Repair Station
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Model Selection
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Host System
Audio/Visual devices
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Bingo Boards
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Marquees
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Music Boxes
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Production Displays
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Pager System
|
Serial Communications
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Communications Ports
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Scanner & Readers
IO Communications
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DeviceNet
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GEF PLC’s
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InterBus-S
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OPC
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ProifiBus
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Siemens TCP/IP
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Seriplex
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Virtual Network
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I/O Point Mapping
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Memory Mapping
|
|
Administrative Tools
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Work Area Time Zones
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Password Protection
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Server Information
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Shift Start and End Times
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Computer Date and Time
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Automatic Backup
|
|
|
Real-Time Monitoring of
Andon Error Proofing
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Andon Pull Cords
-
Containment
-
Conveyor Interlocks
-
Footprint Operations
-
Light Curtains
Maintenance Call
|
Material Pull
-
Pendants
-
Acknowledgement Station
-
Light Board
Model Tracking
-
Model ID Station and FIFO
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Virtual Model Identifier
|
|
Audio/Visual devices
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Bingo Boards
-
Marquees
-
Music Boxes
-
Production Displays
-
Pager System
Status Queue
-
Andon
-
Automatic Events
-
Containment
-
Disabled Devices
-
Machine Status
-
Maintenance Call
-
Repair Queue
|
Communications
-
OPC Status
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Siemens TCP/IP
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Winsocket
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Serial Port
System
|
|
Reports On:
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Andon
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Containment
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Machine Status
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Maintenance Call
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Material Pull
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Model Tracking
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Production Count
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System
Diagnostic Using:
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Monitor Data Table
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Histogram I/O
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Examine Array Data
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Driver ID Buffer
|
Other Features:
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Manual Backup of and Restoration Configuration Files
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System Log On and Off
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Online Help
|
|
Full Description:
The Error Proofing (Andon System) is a visual and audio line-status
communication system that displays information about the current
conditions of the production line. It alerts team members, team
leaders, and maintenance and management personnel of
a problem at a specific job site and also serves as a tool to
call for assistance.
When an operator requires assistance, the operator pulls/activates
the “pull cord” at that work area. Based on the configurations
for your facility, a pull cord can activate the Error
Proofing, activate an indicator light at the operator station, can
indicate the request for help
on the Andon board, and can sound a team-specified musical tune to
attract attention. When the team leader or
supervisor hears the music alert, the Andon message board
cell location can indicate the section with the problem. Then the
team leader goes to that section and calls for any extra
personnel, if necessary, to solve the problem. After problem
resolution occurs, personnel
pull the cord again to return the system to the normal operation.
Again, based on the configurations at your
facility, if problem resolution does not occur before it
reaches a fixed position stop (FPS), the conveyor will stop. With a
problem resolution before it
reaches the fixed position stop, the system will return to normal
operation without stopping.